Wednesday, 20 February 2019

Our New Butchery

This might be kind of a dull post, but there are pictures of cute lambs at the end of it. You can just skip ahead.

This year, we built a butchery to process and sell our game direct to consumers. I'm sharing this because I think it's important to remember that game birds are food, not targets. We wouldn't put a single pheasant on the ground if this was not true. 

We spoke to the local planners and standards officers about setting up our own butchery. We have a hatching room which we use in the summer to hatch and sort chicks, but it was empty in the winter. Would that be suitable, with a bit of upgrading? Turns out it would, which dropped the set-up costs significantly as we didn't have to rent a premises or build something new.

We have a talented estate maintenance team - Stu and Andrej - and between them they clad the walls, put up the plastic curtain barrier, installed sinks, and painted the floor. Mike already had stainless steel tables, and sundries like knives and vacuum packers we acquired over the season, which is only 1 October through 1 February for us. 

The food safe wall covering going on

The curtain to separate the butchery from our hatchers and the entrance

The finished room 

The market for game is uncertain, made worse by the insecurity of Brexit. No one can predict what it will mean for exported meat. The estate owners here were not comfortable shooting birds if there was no steady market for the meat. The butchery was our answer, and it works well for shoots of our size. (Very large or very small shoots probably need different solutions.)

A week's worth of shot game, ready to fill our orders

Via word of mouth and return custom, we sold out, all season long. We sold to pubs, local butchers, direct to people who picked up their orders on site (which is extra nice - being able to open you premises for inspection). We even filled a last minute order for a film company making a movie, who were desperate for rabbits skinned and in the fur. 

Feather and fur need to be kept separate until butchering, so I gave over one of my house fridges to the rabbit orders. 

Meat that didn't make the grade, i.e. it was too bruised or perhaps had a tear from being retrieved, we minced up and sold as dog food. Raw feeding is popular, so legs and carcases were in demand too.

Our deer stalker has a separate butchery, and we passed business back and forth between us. He took our pheasants to Fortnum & Mason in London, a very prestigious food hall which also stocks his fallow venison. We sold his venison liver - it was our best seller.

I won't bore you too much with this project. We were glad that it turned out to be a profitable addition to the shooting business, and we plan to invest in it a bit more next year. There's a sausage maker and commercial grade mincer on our shopping list. In our first season, we managed to wear out two domestic vac packing machines before we bought a more commercial one, and it's holding up great.

I'm especially pleased that all the pheasant and partridge we supply were once an egg laid on a field near the house, hatched in the barn, raised and released within a few miles radius, shot and butchered in the barn, and sold direct. Few food miles, complete trace-ability, and a very affordable product: boneless pheasant breasts are 65p each, a brace of partridge crowns is £2, whole oven ready rabbits £1.50 each. 

OK, how about some cute lamb photos now?

Ewes and lambs in the orchard

Friendly lamb no 5

Moose and her new ewe lamb, Squirrel

There are 9 lambs so far. Six ewes have lambed, two are still to give birth. My other horned ewe has started to make her birthing nest, and her sides have gone hollow so there should be another birth today. I have some of last year's lambs to trim up now, and I'll select out the biggest ram lambs to take to market on Monday. Fingers crossed the prices stay high another week!

10 comments:

Cate said...

I find the business side of the hunt fascinating. Sounds like very little goes to waste, and that the animals have a great life until one bad day, which is about all any being can ask for. I'm so glad you're posting so often - I missed hearing about your life.

Sally S said...

Don't apologize, I found this post super interesting! I think it's wonderful you've been able to complete the cycle for the birds you raised with so much work. I admire the work of people who produce food--what is more basic to our existence?!--and love to be let in on just how it is done. And it's cool some of your birds end up in Fortnum and Mason (whom I know from English cozy mysteries and the like as The place to get a high class picnic basket.)

I always assumed the hunters would take their birds home for the freezer, but I guess that's not what they're there for...

Also very glad you're back blogging.

Jennifer Montero said...

Sally - Traditionally, each gun would be given a brace (a pair) of pheasants "on the feather", to take home and butcher himself (more likely a wife or staff member did it). We still give each gun birds to take home, but now I give them a vac sealed pack of 4 breasts each.

Whole birds take up a lot of freezer space (X shooting every week = lots of birds), and this way you save freezer space and have something quick for dinner. I'm seeing it from the woman and chief cook's point of view.

Bag End Gardener said...

That's awesome and you absolutely must not apologise. If the estate owners were not able to manage the land in a sustainable way like this who knows what would happen to it? Another bloody housing development in the middle of the countryside?

What outstanding 'traceability' and I wish I lived near enough to be a walk-in customer.

Hazel said...

I want to come and buy some meat! We’re driving to mid Wales next month, should have done it last month.
What a great set-up. And cute lambs :-)

Jennifer Montero said...

Hazel - If you want to stop in and say Hi, just email me. I'm sure I have game frozen which you are welcome to :)

Anonymous said...

Jen, you have gone all out from home butchering to a complete professional set up - fantastic! I think this sort of story is why I love reading your blog entries and an occasional cute dog/lamb/foul story thrown in for good measure... I am getting educated while reading and drinking a cup of tea or coffee :-)
KJ

Seester said...

For comparison, I buy a whole oven-ready rabbit (about 3 lbs) and the average price is £28 GBP. Duck is about 10% more expensive. We, uh, don't have pheasant available.

Mrs Shoes said...

Comparison from our small farm in Canada:
whole rabbit, 3-5lbs, live: $15cdn
rabbit ready to eat: $ 7/lb
assorted beef pkg: $ 7.50/lb
Prime beef cuts: $14/lb
assorted pork pkg: $ 4.50/lb
Prime pork cuts: $10/lb
dozen eggs: $ 4.
Grocery store bread ranges from $3-5 dollars a loaf.
Bought whole, frozen duck from another producer, $20/duck. Considering the amount of meat on the duck, I found it too expensive. Didn't help that I cannot seem to get the cook right on them - they taste good, but they're tough.

Maria said...

Love your butchery set up. I also wish I lived close enough to be a drop in customer :-) I love rabbit